ISO 9001:2000 Registered Manufacturer
AceChemPack Tower Packing Co., Ltd
Ceramic Honeycomb Substrate
AceChemPack assists customers in developing specific/customized ceramic honeycomb with the competitive price and quality. We construct the required tooling, then manufacture products according to need. Customer satisfaction is our goal. Ceramic honeycomb structures offer maximum surface areas with minimal volume. Therefore, they present an ideal geometric structure for interchangeability technical processing.
Ceramic honeycomb materials exist mainly as the catalyst support /carrier , heat exchange media, Ceramic filter plate for cast/ foundry and High alumina honeycomb ceramic plate/slice filters for sulfur removal/recovery . This series of products have already been exported to U.S.A., Germany, Korea, Japan etc.
Cell structure density ranges from 10 to300cpsi/400cpsi/600cpsi/800 CPSI (cells per square inch). Material are typically available in cordierite, mullite and alumina etc on customer request. Honeycomb ceramics block shape: rectangular, cylinder or ellipse. Cell shape in square, circle, hexagon, triangle etc. The specification list in the website is just a part of our available specification, for your reference. We are also glad to accept customized product order.
Ceramic honeycomb structures are primarily produced from the material cordierite in either dense, porous or highly porous forms. Other materials can be supplied on customer request, Cellular ceramics provide the high surface area you need for catalyst, produce very low pressure drop, low thermal expansion coefficient, strong thermal impact resistance, large surface area and good corrosion resistance.
of Cordierite Ceramic catalyst supports, Cordierite Ceramic catalyst supports deliver cost savings and improve performance due to:
pressure drop… cutting fan load for significant energy savings.
weight… so less structural support is required.
5. Thermal durability… enabling them to withstand operating temperatures of 2190 F (1200 C) and spikes to 2500 F (1410 C). In fact, the material strength actually increases with temperature, nearly doubling from ambient temperature to 2190 F.
6. Increase surface area without paying a pressure drop penalty with thin wall products.
Ceramic honeycomb materials are typically used as the catalyst carrier for purifying automotive/ vehicle emission( exhaust catalytic converter), removing bad smell ( for instance, air-fresher machine for hotel, restaurant, toilet and so on), Industry's organic waste gas purification . Abatement of Volatile organic compounds (VOC) , hazardous air pollutants (HAP), carbon monoxide (CO), nitrogen oxides (Nox), organic particulate matter (OPM), HC nytron, SO2, odors, and other air toxics in oil and chemical industry, dust burning stove/ incinerator, power plant and so on. Also widely used in the application of Vehicle Catalytic oxidizers (CO), Regenerative catalytic oxidizers (RCO) , ReNOx processes , Fixed bed adsorbers, Bio-systems. Catalytic converter catalyst supports, Its operation needs the coating of the catalyst, working as the substrate/support of catalyst. More details...
Heat exchanger, RTO,VOC
Honeycomb Monoliths -Heat exchange media, Ceramic Heat Recovery Bed/ heat exchange beds, Thermal storage/ heat exchange elements/media, Ceramic monoliths media to save energy in steel works and metallurgy industry, Regenerative thermal oxidizers (RTO). Honeycomb monolith is the key components of the thermal storage style furnace, it is extensively used in many kinds of heater, sirocco furnace, heat treatment furnace, cracking column, roaster, melting furnace, balance heating stove and etc. This technology can save more than 40-70% of energy.
Volatile organic compounds VOC can be removed from waste gases by treatment through a regenerative thermal oxidizer (RTO). An RTO contains a ceramic heat exchanger bed that is utilized for the preheating and cooling of the waste gases before the gases enter and exit the combustion chamber, respectively. Honeycomb monoliths provide a more efficient alternative to other ceramic media, such as saddles or balls, that have conventionally been used in RTOs
Ceramic honeycomb materials are mainly utilized in heat recovery unit of RTO s instead of ceramic saddles.
Ceramic filter plate for cast
High Alumina honeycomb ceramic Filters plate with special catalyst
for Sulfur removal, sulfur recovery in petrochemical industry.
Chemical composition in wt-%
© Copyright by AceChemPack Tower Packing Co., Ltd. All rights reserved .